Automatic lightweight wall panel production line
Automatic lightweight wall panel production line flow chart
- EPS Pre-expander
- Fluidized Bed
- EPS Silo
- Screw Conveyer
- Aggregate Measure Bunker
- Silo
- Mixer
- Steep Making Machine
- Mixing Platform
- Control Room
- Container for Infusing Slurry
- Hydraulic Molding Machine
- Moving Automatic Stacker
- Forklift
- Storage Yard
Compound heat preserving lightweight wall panel
Lightweight wall panel is a non load-bearing compound panel , which is made by light weight concrete and covered by fiber cement board or calcium silicate board on the surfaces.
Compared with other wall materials, it has advantages of solid, lightweight, thin-layer, high strength, impact resistance, strong hanging strength, heat insulation, sound insulation, higher fireproof, easy decoration and environmental protection. Furthermore, it can be easy cut and made channels according to construction need. The product can be applied as unload-bearing wall in various categories of building. It can also be adopted as sound-proof wall and fire-proof wall.
The product has got a high popularity among the construction contractors and real estate traders since it promoted to the market. First, the high satisfaction of products quality. Second, it reduces the total construction area of the wall so as to raises the utility area( it can increase 4.26 m2 of workable area per 100 m2). Third, it reduces the structure load and improves the seismic safety of the building performance. Fourth, it reduces total building cost. It makes a new breakthrough in reformation of building material which will bring you a tidy profits with such project!
In order to answers the call of national wall reform policy, keeping up with the market demands, we develops the compound lightweight wall panel making equipment. The automation and stable performance of machine wins all praise from domestic and foreign customers.
Performance of Wall Panel
- Superior waterproofing performance
- Better anti-bending breaking load
- Low thermal conductivity
- Simple & firm installation
- Firm joint structure of male and female channel
- Simple box imbedding, pipe and pipeline installation
- Better anti-impact capacity
Lightweight Aggregate Mixer
Technical Parameter of Mixer | ||
Type | with lift port | without lift port |
Charging Volume (L) | 1600 | |
Discharging Volume (L) | 1000 | |
Max. grain Size of Aggregate (mm) | 5 | |
Speed of Mixing Blade (r/min) | 27.4 | |
Mixing Blade (PCS) | 4 | |
Model of Mixing Motor | XWD11-7-160-6 (pole) | |
Power of Mixing Motor (kW) | 11 | |
Model of Winch | 500.3 | - - - - - - - - - - |
Power of Winch (kW) | 4.5 kW / i=20.27 | - - - - - - - - - - |
Height of Unloading Material (mm) | 1500 | |
Model of Water Pump Motor | 3 phase self-sucking pump | |
Power of Water Pump Motor | 0.75 kW + 1.1 kW | |
Frame Dimension in Working Condition (mm) | 3900 x 4728 x 4382 | 3900 x 1550 x 5750 |
Frame Dimension in Transportation Condition (mm) | 3900 x 2560 x 2564 | 3900 x 1550 x 2436 |
Net Weight (T) | 5.5 | 5 |
Mobile Automatic Stacker
Technical Parameter of Mobile Automatic Stacker | ||
Function | Pulling panel out off wall panel molding machine, collecting wall panel together, turning over wall panel with 90°, and taking wall panels to the suitable place then translate to curing room with forklift. | |
Motor Power |
Hydraulic unit motor | 4 kW |
Traveling motor | XWD3-4-47 3 kW | |
Demoulding Device | XWD1.1-3-59-4 1.1 kW | |
Cylinder Travel |
Wall panel pushing device | 980 mm |
Turnover cylinder | 650 mm | |
Capacity / set |
75 mm (thickness) | 12 (pcs) |
90 mm (thickness) | 10 (pcs) | |
100 mm (thickness) | 9 (pcs) | |
150 mm (thickness) | 7 (pcs) | |
200 mm (thickness) | 5 (pcs) | |
Frame | 4350 x 3612 x 1150 mm | |
Component | Hydraulic unit motor, Turnover cylinder, Demoulding Device, Wall panel pushing device, traveling motor, Electric control cabinet |
Wall Panel Molding Machine
Function | Molding system | |
Charging Volume |
1.7 m3 | |
Finished Wall Panel Dimension |
3000 x 600 x 75 / 90 / 100 / 150 / 200 mm | |
Output of Wall Panel with Different Thickness |
75 mm | 12 (pcs) |
90 mm | 10 (pcs) | |
100 mm | 9 (pcs) | |
150 mm | 7 (pcs) | |
200 mm | 5 (pcs) | |
Hydraulic unit | Motor power | 2.2 kW |
Piston Diameter | Ø 80 mm | |
Operating Stroke | 400 mm | |
Operating Pressure | 3-4 Mpa | |
Molding Time | 2 hours (High aluminium cement) | |
Net Weight | 5T | |
Component | Host machine, hydraulic unit, mould |
Container for Infusing Slurry
Technical Parameter of Slurry Pump | ||
Function | Transferring the material and inject material into wall panel molding machine under high pressure | |
Infusing Volume | 1 m3 | |
Working Pressure | 0.4 MPa | |
Motor Power | Traveling Motor | 1.1 kW |
Air Compresor Motor | 3 kW | |
Frame Dimension | 2755 x 1200 x 1665 | |
Component | Slurry container, rail, Air compressor, Pipe |